Deburring Machine

• Trend analysis of automation in casting grinding: why grinding robots have become a necessity in the industry?

  

  Aug 02, 2025

  With the continuous improvement of the level of intelligence in the manufacturing industry, automated grinding technology in the post-processing of castings has become a key direction for the technological upgrading of casting enterprises. Grinding robots have gradually become a "standard" in modern casting workshops due to their high stability, repeatability, and intelligence. 1、 Industrial upgrading drives rapid development of grinding automation Currently, the global foundry industry is facing three major trends: 1. Environmental protection requirements are becoming stricter: Traditional grinding dust pollution is severe, and enterprises need to upgrade their equipment to meet emission standards; 2. Changes in employment structure: Young labor force is decreasing, and skilled grinding workers are difficult to recruit and retain; 3. Customer quality requirements are increasing: the requirements for product appearance quality, consistency, and processing accuracy are constantly improving. In this context, industrial grinding robots have become an essential equipment for foundry enterprises due to their high degree of automation and intelligent perception capabilities. 2、 Brief description of grinding robot workflow Neview grinding robots typically complete casting grinding tasks through the following process: 1. Identification and positioning: equipped with a laser detection system to accurately identify the grinding area; 2. Path generation: Using self-developed grinding trajectory algorithm to generate the optimal path, supporting adaptive compensation; 3. Intelligent grinding: By using servo force control and flexible grinding head, the grinding force can be dynamically adjusted to achieve fine processing of complex contours; 4. Automatic dust collection and cleaning: Equipped with dust removal equipment to collect grinding residue and metal dust, protecting the health of workers and equipment. 3、 Neview grinding robot technology highlights • Ultra high rigidity robotic arm design, supporting loads of over 400kg; Fully enclosed grinding chamber structure with built-in dust removal and sound insulation modules; Modular tool quick change, suitable for grinding different types of workpieces; • Support offline programming and remote monitoring, easy deployment and maintenance. 4、 Summary: The 'inevitable path' for future casting grinding Industrial grinding robots can not only significantly improve processing efficiency, but also optimize the overall process flow, achieving digital and green production. As a promoter of casting grinding automation, Neview Automation will continue to be customer-oriented and provide efficient, safe, and sustainable intelligent grinding solutions for the casting industry.

  ETIQUETAS CALIENTES : Grinding Machine Casting Grinding Machine Foundry Grinding Machine Deburring Machine Casting Deburring Machine CNC Deburring Machine

  LEER MÁS
• How important is the compatibility of grinding equipment in the era of multi variety production?

  

  Jul 24, 2025

  When the workshop needs to switch product models, can your grind equipment "respond" quickly? Behind this is the competition between the equipment's "product compatibility" and "changeover cost" Judging from the data, the "flexibility" advantage of the Neview grinding robot is significant: it adopts the "workpiece positioning + arm grinding" mode, and can adapt to the processing of complex parts and multiple varieties of workpieces by replacing the fixture, with a high grinding completion rate. For companies that need to change models frequently, this "fixture replacement means model change" mode means short downtime and low labor costs. Robotic grinding equipment is caught in a dilemma: it uses the "robot gripping workpiece" method, and complex parts are either not grasped or the gripping position interferes with burrs, resulting in a grinding completion rate that is more than 30% lower than that of the fully automatic system. What's more troublesome is that when changing models, the gripper needs to be replaced and the robot needs to be re-debugged, which not only has high labor costs and long downtime, but may even require "restarting" because the gripper does not match the new product.   Although the five-axis four-link special machine only needs to replace the fixture to change the model, it is limited by the "five-axis four-link" structure and has extremely poor flexibility. It is simply unable to complete the processing of complex parts - for industries with fast product iterations and complex shapes (such as automotive castings and precision machinery), this is almost a "fatal shortcoming." Conclusion: The core of multi-variety production is "low-cost and rapid changeover". The advantages of the new state-of-the-art eight-axis seven-linkage grinding robot in compatibility and changeover efficiency can directly help companies reduce production costs and improve response speed.

  ETIQUETAS CALIENTES : Grinding Machine Deburring Machine Casting Grinding Machine Casting Deburring Machine Foundry Grinding Machine Foundry Deburring Machine

  LEER MÁS